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09.07.2006: Pulleys
Install the belt tensioner (8 mm Allen) and the idler pulleys. The upper idler pulley on this picture is the aluminium pulley by Wazee. Proceed with engine installation.

The installation of manifolds, pumps and other accessories on a Saab B204/B234 family engine. The work was done on a 1995 Saab 900SE turbo, but will also apply to any four cylinder 1994-1998 900 turbo and 1999 9-3. Newer cars using the B205/B235 engine family are also quite similar.

Tools:

  • 22 mm wrench: oil thermostat cap, oil pressure sensor;
  • 19 mm wrench: intake manifold coolant nipple;
  • 17 mm socket: temperature sender;
  • 16 mm socket: engine mount, starter;
  • 13 mm socket: oil filter housing, coolant pump, alternator, exhaust manifold, turbo;
  • 12 mm socket: thermostat, intake manifold, banjo bolts;
  • 10 mm socket: coolant pipes;
  • 8 mm Allen socket: alternator bolts, belt tensioner;
  • torque wrench;

 

 
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