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09.07.2006: Turbocharger
Bolt the turbocharger to the exhaust manifold, use a fresh gasket. Install the lower support bar. Connect all coolant and oil lines before tightening the banjo bolts. Renew all banjo bolt washers. More detail on turbo fitting in this article.

The installation of manifolds, pumps and other accessories on a Saab B204/B234 family engine. The work was done on a 1995 Saab 900SE turbo, but will also apply to any four cylinder 1994-1998 900 turbo and 1999 9-3. Newer cars using the B205/B235 engine family are also quite similar.

Tools:

  • 22 mm wrench: oil thermostat cap, oil pressure sensor;
  • 19 mm wrench: intake manifold coolant nipple;
  • 17 mm socket: temperature sender;
  • 16 mm socket: engine mount, starter;
  • 13 mm socket: oil filter housing, coolant pump, alternator, exhaust manifold, turbo;
  • 12 mm socket: thermostat, intake manifold, banjo bolts;
  • 10 mm socket: coolant pipes;
  • 8 mm Allen socket: alternator bolts, belt tensioner;
  • torque wrench;

 

 
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