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Once the tensioner is off, soak the pulley bolt with a good solvent before
taking on it. The 6 mm Allen key socket on the bolt is very shallow and
easy to strip.
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Serpentine belt and pulley replacement on a Saab 9-5.
Tools and supplies:
- serpentine belt: short (Saab #5590344, NAPA #25060950) or standard
(Saab #4899548);
- pulleys: small idle pulley (#4356127) and tensioner pulley (#5172184);
- jack stands;
- 18 mm socket: engine mount central nut;
- 16 mm socket: engine mount side bolts;
- 13 mm socket: idle pulley bolt;
- 10 mm socket: power steering hose clamp;
- 8 mm socket: belt shield screws;
- 8 mm Allen key: belt tensioner bolt;
- 6 mm Allen key: belt tensioner pulley bolt;
- 3 mm long Allen key: belt tensioner lock;
- 1/2" socket extension: for use as a tension release lever;
- torque wrench.
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