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Suspension rebuild on a 1995 Saab 900 turbo convertible.

 

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09.05.2006: Car on jack stands
The front end on jack stands. Suspension work begins. The hood shocks don't work, so I'm using a broom as a prop rod. The wheels and the axle nuts come off first.

 

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09.05.2006: Ball joint separator
This is a proper ball joint and tie-rod end separator. It's fast and clean, and it doesn't damage the boots like the fork-type separators do.

 

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09.05.2006: Disconnected
Everything is disconnected: the ABS sensor, the tie-rod end and the brake line (the car will get stainless braided lines).

 

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09.05.2006: Strut down
The struts removed. I have a pair of rebuilt struts to replace these, together with the new style suspension arms. The bottle is there to catch the brake fluid dripping from the disconnected line.

 

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13.05.2006: Soft top raised
The rear shock tops on the convertible are very hard to reach. You need to partially raise the top. I suspended it to the upped deck in the garage.

 

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13.05.2006: Rear shock nut
With both top and tonneau cover raised, lift the trim near the trunk lid corners and reach down through three layers of fabric to access the shock tower tops.

 

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13.05.2006: Rear axle
When the shocks are disconnected from the car, the rear axle will swing down. Support it with something so it doesn't strain the brake lines and parking brake cable.

 

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13.05.2006: Rear suspension
The rear axle on the ground, with springs and shocks detached. The shocks were incredibly rusty and weak. I had to destroy one of the dust covers to grab the rod while unbolting it.

 

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15.05.2006: Engine support
Engine support bar installed. It takes the weight of the rear engine mount and allows to disconnect it from the subframe.

 

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15.05.2006: Front subframe
Subframe with the front anti-roll bar attached.

 

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28.06.2006: Clamp and brace
A steering rack clamp and brace kit from Taliaferro.

 

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28.06.2006: Driver side
Further stiffening the steering with a polyurethane bushing on the driver side.

 

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02.07.2006: Rear axle
Refinished rear axle with a 22 mm anti-roll bar and polyurethane bushings.

 

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02.07.2006: Front subframe
Front subframe with a full set of polyurethane bushings for control arms and anti-roll bar. Plus a Taliaferro six-point brace, still in the original wrapping.

 

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16.07.2006: Front suspension
Front suspension and brakes transferred from the old project car. Featuring Bilstein strut inserts, Intrax springs, Goodridge brake lines and a full set of poly bushings.

 

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16.07.2006: Rear suspension
Rear suspension installed. Again, Bilstein shocks, Intrax springs, Goodridge lines and a new handbrake cable.

 

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16.07.2006: Subframe brace
Taliaferro six-point front subframe brace. Must have for a convertible.

 

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17.07.2006: Wheels
Wheels mounted, the car is on the ground.

 

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14.10.2006: Intrax vs Eibach
Couple of months later, it became apparent that Intrax rear springs are not suited well for the car, so they got replaced with Eibachs.

 

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11.05.2007: Front Eibach Spring
After a while, a pair of front Eibach springs made for 9-3 was fitted to match the rears.

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