| 12.03.2011 Smoke, loss of power
Towed home, put on jack stands to assess the damage.
| | 12.03.2011 Temporary replacement
Borrowed from a good friend. The most un-Saab car you can imagine.
|
| 12.03.2011 Tilt and pull
Removing the engine throught the top, did not want to mess with the subframe.
Used a load leveller to tilt the engine and pull it with the gearbox attached.
| | 12.03.2011 Engine stand
The whole thing was surprisingly easy. Once the engine is out of the car,
the gearbox can be easily removed and a stand bolted on.
|
| 12.03.2011 First sign of trouble
This hole in the block does not look good.
| | 12.03.2011 Melted spark plug
The spark plug #2 melted completely.
|
| 12.03.2011 Where is the piston?
A gaping hole where piston #2 used to be. The pin was strong enough to
dig 3-4 mm deep grooves in cylinder walls before it stopped.
| | 12.03.2011 There it is!
Most of the piston remains found in the oil pan. It made four holes in the
block. Some bits lodged themselves in the balance shaft chamber.
|
| 12.03.2011 Head removed
The head is scored, but not that bad. The head gasket was in perfect shape.
| | 12.03.2011 Bent valves
All four valves are bent. The head is off to the machine shop.
|
| 24.03.2011 Hood
Figured it would be a good time to repaint the hood while it's off the car.
| | 01.04.2011 Parts arrived
The parts order has arrived!
|
| 01.04.2011 Head machined
The head is back, nicely cleaned up and machined.
| | 01.04.2011 Head assembled
Replaced the bent valves with a new set, refreshed the seals, and topped
it off with a pair of T5 camshafts.
|
| 02.04.2011 B204L block
This block came off my old 1995 900 convertible, with a mileage almost
three times less than the 9-5.
| | 02.04.2011 Head attached
Assembled the engine with new seals and gaskets.
|
| 03.04.2011 Engine finished
The manifolds, turbo and other accessories are bolted on.
| | 16.04.2011 Clutch
New Aero clutch and pressure plate installed.
|
| 04.04.2011 Gearbox installed
The gearbox is on next.
| | 04.04.2011 Engine crane
Lowering the engine back into the bay.
|
| 04.04.2011 In the car
Engine mounts attached, the hoist can go back to storage.
|