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21.01.2006: Delivery pipe
Release the hose clamp on the lower end of the delivery pipe. Unhook the vacuum line from the bypass valve (as well as the return hose if you have it).

Manual transmission removal on a 1996 Saab 900 (applies to all 1994-1998 900 and 1999-2002 9-3). The goal was to install a new clutch and replace the transmission with a newer, stronger unit. This article covers gearbox removal only, for installation refer to this section.

Tools:

  • 22 mm crowfoot wrench: O2 sensors;
  • 19 mm socket: flywheel bolts;
  • 18 mm socket: transmission, subframe bolts;
  • 18 mm wrench: ball joint nuts;
  • 17 mm socket: wheel bolts;
  • 16 mm socket: subframe bolts, engine mounts;
  • 15 mm socket: transmission mount bolts, control arms (optional);
  • 13 mm socket: exhaust, downpipe, shift linkage, battery;
  • 13 mm wrench: delivery pipe bolt;
  • 12 mm socket: pressure plate bolts;
  • 11 mm socket: flywheel cover bolts, subframe brace nuts;
  • 10 mm socket: battery base bolts;
  • 9 mm wrench: battery terminals (13 mm on 9-3);
  • 8 mm Allen socket: transmission drain plug;
  • 8 mm hex screwdriver: lower shield screws;
  • 7 mm hex screwdriver: delivery pipe hose clamps (or a flat screwdriver);
  • 3 mm L-shaped Allen key: transmission lock;
  • engine support beam or engine crane;
  • car jacks and axle stands;
  • breaker bar.

 

 
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