We have a new home on Github! Go right ahead to bookmark and contribute... Or stay here if you like 2000's websites.

[expand all] 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 [index]
Click to see the next picture
19.01.2005: Front O2 sensor
Fit the front O2 sensor (also 41 ft-lbs, and don't forget the anti-seize), clean up and take the car for a test drive.

The downpipe installation procedure for a 1996 Saab 900 (also applies to the 1999-2002 9-3 models). The pipe is supplied by Jak Stoll. It is a 3" aluminized steel downpipe with a Magnaflow high flow catalitic converter.

Tools:

  • ramps or jack stands;
  • 13 mm socket or wrench: downpipe to turbo nuts, exhaust clamp bolts (a 1/2" worked better in my case due to a tighter fit);
  • 7/8" open end wrench: O2 sensors;
  • flat screwdriver: to release the tab on the O2 sensor connector;
  • a heavy tool or a length of pipe to bend exhaust hangers;
  • wire brush: to clean the joint between the flex pipe and the cat;
  • exhaust sealant: to seal the joint between the flex pipe and the cat;
  • torque wrench.

 

 
Copyright © 2000-2013 Dmitry Platonoff
All rights reserved.