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11.07.2006: New filter
A new Bosch filter comes with plastic plugs on both ends to prevent the dirt from getting in during shipping. Often when you remove the bolts, tiny rubber pieces of old washers get stuck to them. Clean them well - you don't want this stuff in your injectors. Get new washers too, you need four in total.

Fuel filter replacement on a 1995 Saab 900. The procedure is the same for all 1994-1998 900 and 1999-2002 9-3. 9-5s are also very similar, except that the filter is covered by a plastic shield.

Before starting the work, start the engine and pull the fuel pump fuse. The engine will eventually use up all fuel in the lines, choke and stall. This is needed to release the fuel pressure and prevent the petrol from fountaining from the banjo fittings when you unscrew the filter.

Tools:

  • 27 mm wrench: inlet side of the filter;
  • 22 mm wrench: exit side of the filter;
  • 19 mm socket: inlet banjo bolt;
  • 17 mm socket: exit banjo bolt;
  • Torx T30 socket: clamp screw;
  • car ramps or jack and stands.

 

 
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