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04.07.2006: Spark plugs
Gap the spark plugs and tighten them to 20 ft-lbs. NGK BCPR7ES are the plugs most recommended for this application.

Saab B204/B234 engine assembly. This engine is found in all four-cylinder Saab 900 and 9000 from 1994 to 1998, as well as 1999 9-3. Newer cars with B205/B235 engines have certain differences, but the procedure is largely the same.

Tools and supplies:

  • 27 mm socket: crankshaft pulley, timing chain tensioner;
  • 19 mm socket: flywheel;
  • 19 mm wrench: to hold camshafts when tightening;
  • 16 mm socket: spark plugs;
  • 14 mm socket: camshaft sprocket bolts;
  • 13 mm socket: drain plug;
  • 12 mm socket; chain tensioner plug, upper timing cover bolts;
  • Torx E16 socket: head bolts;
  • Torx T40 socket: timing cover, oil pan, valve cover;
  • Torx T30 socket: endplate, DI cassette, timing and balance chain gear;
  • torque wrench (or two - for high and low torque fasteners);
  • large snap ring pliers: oil pump cover;
  • rubber mallet;
  • gasket maker.

 

 
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